BIZOMAT MAKEOS · Mechanics

Catenary Cable Sag, Tension and Length

What tension and length does a cable or chain of this weight have when it sags this much over the span?

Exact catenary for a uniform cable or chain hanging between two supports at the same level: catenary parameter, horizontal and maximum tension, cable length and support angle, compared with the parabolic approximation.

Open the calculatorRuns in your browser. No account needed.

How this tool works

Inputs, units and where to find them

InputUnitTypical source
Span between supportsmHorizontal distance between the supports (at the same level).
Sag at mid-spanmVertical sag at mid-span.
Cable weight per metreN/mWeight per unit length (mass per metre × 9.81, plus any uniform ice or attached load).

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Span between supports
Illustration: Span between supportsA bar with a dimension line and arrows from one end to the other, marking the length Span between supports.SExample: 100 mSpan between supports
What it is
The horizontal distance between the two supports, which must be at the same level.
Units and format
Enter a number in m: metres. The form accepts 0.000001 m to 100000 m. Required: the tool does not calculate until every input is valid.
Example
The form opens with 100 m as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Get it right
Use the horizontal span between the supports, not the length of the cable.
What this means: Sag at mid-span
Illustration: Sag at mid-spanA block with a vertical dimension line from its base to its top, marking the height Sag at mid-span.dExample: 5 mSag at mid-span
What it is
The vertical drop from the level of the supports to the lowest point of the cable, at mid-span. It must be smaller than the span.
Units and format
Enter a number in m: metres. The form accepts 0.000001 m to 10000 m. Required: the tool does not calculate until every input is valid.
Example
The form opens with 5 m as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Less sag means much higher tension: the parabolic estimate of horizontal tension is inversely proportional to sag.
What this means: Cable weight per metre
Illustration: Cable weight per metreA block with an arrow pushing on it; the arrow is the force Cable weight per metre.wExample: 10 N/mCable weight per metre
What it is
The weight of the cable or chain per metre of its length, plus any load spread evenly along it such as ice; mass per metre times gravity gives weight per metre.
Units and format
Enter a number in N/m: N/m. The form accepts 0.000001 N/m to 1000000 N/m. Required: the tool does not calculate until every input is valid.
Example
The form opens with 10 N/m as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
All the tensions rise in proportion; the shape and cable length do not change.
Get it right
It is a force per metre, not a mass: multiply kg/m by gravity to get N/m.

Method and formulas

  1. y = a cosh(x ÷ a): the parameter a solves d = a [cosh(S ÷ 2a) − 1].
  2. Horizontal tension H = w a; maximum tension at the supports = w (a + d).
  3. Length = 2a sinh(S ÷ 2a); parabolic estimate H ≈ w S² ÷ 8 d.
  4. Example: 10 N/m over 100 m with 5 m sag carries 2,558.3 N at the supports.

Limitations

  • Uniform weight along the cable, supports at equal level, inextensible cable.
  • Concentrated loads and elastic stretch change the shape.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Check the tension in a hanging cable, hose or chain
  • Work out the cable length to order for a span and sag
  • Set sag for festoon and catenary supply systems

Who it is for

  • Structural engineers
  • Electrical engineers
  • Rigging supervisors

What you get

  • Horizontal and maximum tension
  • Cable length
  • Support angle

Interpreting the result

  • Halving the sag roughly doubles the tension; tight cables carry very high loads.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 2999. Topic reference; no source tables or recommended settings are reproduced.

Learn the Concepts Behind This Tool

These BIZOMAT Library readings explain the method this tool uses, with worked examples.

BIZOMAT tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Catenary Cable Sag, Tension and Length calculator