BIZOMAT MAKEOS · Engineering

Hole and Shaft Clearance Limits

What clearance or interference can occur at the size limits?

Calculate the worst-case diametral clearance range from explicitly supplied hole and shaft limits.

Open the calculatorRuns in your browser. No account needed.

How this tool works

Inputs, units and where to find them

InputUnitTypical source
Minimum hole diametermmLower permitted hole size on the current drawing.
Maximum hole diametermmUpper permitted hole size on the current drawing.
Minimum shaft diametermmLower permitted shaft size on the current drawing.
Maximum shaft diametermmUpper permitted shaft size on the current drawing.

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Minimum hole diameter
Illustration: Minimum hole diameterA circle with a line straight through its centre from edge to edge, marking the diameter Minimum hole diameter.Dminmeasured acrossthe centreExample: 20 mmMinimum hole diameter
What it is
The smallest size the hole is allowed to be, from the drawing’s limits or tolerance callout.
Units and format
Enter a number in mm: millimetres. The form accepts 0.001 mm to 1000000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 20 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Minimum clearance is this size minus the maximum shaft.
Get it right
Work out limit sizes from the current drawing; a fit symbol such as H7 needs its table values applied first.
What this means: Maximum hole diameter
Illustration: Maximum hole diameterA circle with a line straight through its centre from edge to edge, marking the diameter Maximum hole diameter.Dmaxmeasured acrossthe centreExample: 20.021 mmMaximum hole diameter
What it is
The largest size the hole is allowed to be, from the drawing’s limits or tolerance callout.
Units and format
Enter a number in mm: millimetres. The form accepts 0.001 mm to 1000000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 20.021 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Maximum clearance is this size minus the minimum shaft.
Get it right
It must be at least the minimum hole size.
What this means: Minimum shaft diameter
Illustration: Minimum shaft diameterA circle with a line straight through its centre from edge to edge, marking the diameter Minimum shaft diameter.dminmeasured acrossthe centreExample: 19.98 mmMinimum shaft diameter
What it is
The smallest size the shaft is allowed to be, from the drawing’s limits or tolerance callout.
Units and format
Enter a number in mm: millimetres. The form accepts 0.001 mm to 1000000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 19.98 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A smaller minimum shaft increases the maximum clearance.
Get it right
Shaft tolerances are often below nominal; check the sign of each deviation.
What this means: Maximum shaft diameter
Illustration: Maximum shaft diameterA circle with a line straight through its centre from edge to edge, marking the diameter Maximum shaft diameter.dmaxmeasured acrossthe centreExample: 19.993 mmMaximum shaft diameter
What it is
The largest size the shaft is allowed to be, from the drawing’s limits or tolerance callout.
Units and format
Enter a number in mm: millimetres. The form accepts 0.001 mm to 1000000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 19.993 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A larger maximum shaft reduces the minimum clearance, possibly to interference.
Get it right
It must be at least the minimum shaft size.

Method and formulas

  1. Minimum clearance = minimum hole − maximum shaft.
  2. Maximum clearance = maximum hole − minimum shaft.
  3. Positive values are clearance; negative values are interference. Example limits give 0.007 to 0.041 mm diametral clearance.

Limitations

  • Uses size limits only; no ISO/ANSI fit-class values are embedded.
  • Form, position, finish, coatings, compliance and operating temperature may change assembly behaviour.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • limits fits
  • interference
  • dimensional tolerance

Who it is for

  • Mechanical designers
  • Inspectors

What you get

  • Minimum signed clearance
  • Maximum signed clearance
  • Size-only classification

Interpreting the result

  • Check limit order and assess geometry and thermal conditions before approving the fit.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 628–631. Topic reference; no source tables or recommended settings are reproduced.
  • NPL, Fundamental Good Practice in Dimensional Metrology, GPG 80 — https://eprintspublications.npl.co.uk/3360/1/mgpg80.pdf

BIZOMAT tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Hole and Shaft Clearance Limits calculator