BIZOMAT MAKEOS · Fasteners

Set-Screw Hub Retention (Torque, Axial Hold, Screws Needed)

Will set screws hold this hub on its shaft for the power and axial load, how many are needed, and when should I use a key instead?

Check of a hub, collar or pulley held by cup-point set screws: power, torque and holding force per screw by the handbook empirical rule (as the set-screw holding tool), the torque needed with your safety factor, the number of screws needed, the torque and axial capacity of the screws you fit, and the advice to change to a key or clamp collar when more than two screws would be needed.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Shaft diametermmDiameter of the shaft.
Set-screw diametermmNominal diameter of the set screws.
Shaft speedrpmSpeed of the shaft.
Power transmittedkWPower passing through the hub.
Safety factorSafety factor on the holding torque and axial force (higher for shock and reversing loads).
Set screws fittedNumber of set screws fitted (usually one or two, about 90° apart).
Axial load on the hubNAxial force trying to slide the hub along the shaft.

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Shaft diameter
Illustration: Shaft diameterA circle with a line straight through its centre from edge to edge, marking the diameter Shaft diameter.Dmeasured acrossthe centreExample: 25.4 mmShaft diameter
What it is
The diameter of the shaft the hub, collar or pulley is fixed to.
Units and format
Enter a number in mm: millimetres. The form accepts 0.000001 mm to 500 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 25.4 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Holding torque per screw rises in direct proportion to the shaft diameter.
What this means: Set-screw diameter
Illustration: Set-screw diameterA screw-thread profile with crests and roots, the pitch from crest to crest and the major and minor diameters, for Set-screw diameter.pitchmajorminordExample: 12.7 mmSet-screw diameter
What it is
The nominal diameter of the cup-point set screws.
Units and format
Enter a number in mm: millimetres. The form accepts 0.000001 mm to 50 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 12.7 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Holding torque per screw rises with the screw diameter to the power 2.3.
What this means: Shaft speed
Illustration: Shaft speedA turning disc with a marker; Shaft speed is how many full turns it makes in each minute.turns of the shaftper minuteNExample: 1000 rpmShaft speed
What it is
The rotational speed of the shaft, used to turn the transmitted power into torque.
Units and format
Enter a number in rpm: revolutions per minute. The form accepts 0.000001 rpm to 100000 rpm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1000 rpm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
For the same power, a faster shaft needs less holding torque.
What this means: Power transmitted
Illustration: Power transmittedA motor driving a shaft; Power transmitted is the rate at which it does work, energy per second.PExample: 2.237 kWPower transmitted
What it is
The power passing through the hub between the shaft and the pulley, gear or collar.
Units and format
Enter a number in kW: kilowatts. The form accepts 0 kW to 10000 kW. Required: the tool does not calculate until every input is valid.
Example
The form opens with 2.237 kW as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
What this means: Safety factor
Illustration: Safety factorTwo bars: a base value and the same value multiplied by Safety factor, the factor.base valuewith factor×Example: 1.5Safety factor
What it is
The safety factor applied to both the torque and the axial force the screws must hold, set higher for shock and reversing loads.
Units and format
Enter a plain number with no unit. The form accepts 1 to 5. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1.5 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
What this means: Set screws fitted
Illustration: Set screws fittedA row of identical items being counted; Set screws fitted is how many there are.nExample: 2Set screws fitted
What it is
The number of set screws fitted in the hub.
Units and format
Enter a plain number with no unit. The form accepts 1 to 8. Use a whole number. Required: the tool does not calculate until every input is valid.
Example
The form opens with 2 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Torque and axial capacity rise in direct proportion.
What this means: Axial load on the hub
Illustration: Axial load on the hubA block with an arrow pushing on it; the arrow is the force Axial load on the hub.FExample: 1000 NAxial load on the hub
What it is
The axial force trying to slide the hub along the shaft, for example from helical gears or belt misalignment.
Units and format
Enter a number in N: newtons. The form accepts 0 N to 10000000 N. Required: the tool does not calculate until every input is valid.
Example
The form opens with 1000 N as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Get it right
0 if nothing pushes the hub along the shaft.

Method and formulas

  1. Handbook rule (inch units): holding power hp = D N d^2.3 ÷ 50; torque = 1250 D d^2.3 lb·in, converted to metric (as the set-screw holding tool).
  2. Torque needed = P ÷ ω × SF; screws needed = torque needed ÷ torque per screw (rounded up).
  3. Axial capacity ≈ holding force per screw × screws fitted, against axial load × SF.
  4. Example: each M12.7 screw holds 28.679 N·m; 2 screws give 57.358 N·m against 32.043 N·m needed.

Limitations

  • Empirical rule for cup-point screws on a hardened screw and unhardened shaft; flats or spot drills change the hold.
  • Vibration loosens set screws: use thread locker or a key for critical drives.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Check a set-screw hub for a motor or pulley
  • Decide between set screws and a key
  • Check axial hold of a collar

Who it is for

  • Design engineers
  • Maintenance engineers
  • Machine designers

What you get

  • Holding per screw (power, torque, force)
  • Screws needed and capacity of those fitted
  • Torque and axial checks

Interpreting the result

  • Two screws at 90° hold better than two at 180°, and a flat on the shaft stops marking.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 1699–1700. Topic reference; no source tables or recommended settings are reproduced.

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Open the Set-Screw Hub Retention (Torque, Axial Hold, Screws Needed) calculator