BIZOMAT MAKEOS · Maintenance

Shaft Angular Offset

What angular misalignment does this offset across a known span represent?

Convert a relative offset change measured across a known axial span into an angular misalignment.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Relative offset change across the spanmmActual change in relative offset between the two measurement planes. For a rim reading, use half the total indicator reading.
Axial span between measurement planesmmAxial distance between the two measurement planes.

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Relative offset change across the span
Illustration: Relative offset change across the spanTwo parts separated by a small gap with a dimension across the gap, marking Relative offset change across the span.ΔExample: 0.15 mmRelative offset change across the span
What it is
How much the relative offset between the two shaft centrelines changes from one measurement plane to the other, for example the change in alignment-tool readings across a coupling.
Units and format
Enter a number in mm: millimetres. The form accepts 0 mm to 1000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 0.15 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Angular misalignment rises in proportion to the offset change for small angles.
Get it right
For a rim dial indicator, the real offset is half the total indicator reading; entering the full reading doubles the angle.
What this means: Axial span between measurement planes
Illustration: Axial span between measurement planesA bar with a dimension line and arrows from one end to the other, marking the length Axial span between measurement planes.LExample: 100 mmAxial span between measurement planes
What it is
The axial distance along the shaft between the two planes where the offsets were measured.
Units and format
Enter a number in mm: millimetres. The form accepts 0.1 mm to 100000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 100 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A longer span for the same offset change means a smaller angle.
Get it right
Measure between the actual indicator or sensor positions, not the coupling hub length or the bearing centres.

Method and formulas

  1. Angle = arctan(offset change / span).
  2. Slope (mm per 100 mm) = 100 × offset change / span.
  3. Example: 0.15 mm across 100 mm gives 0.15 mm per 100 mm, 1.499999 mrad or 0.085944°.

Limitations

  • Offset (parallel) misalignment, soft foot and thermal growth between cold and running conditions are not included.
  • Acceptable misalignment comes from the coupling and machine manufacturers; none is applied here.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Express alignment readings as an angle or slope
  • Compare readings with a coupling maker’s tolerance
  • Check a shim calculation

Who it is for

  • Maintenance engineers
  • Design engineers

What you get

  • Angular misalignment (degrees and mrad)
  • Slope (mm per 100 mm)

Interpreting the result

  • Alignment tolerances are often given as a slope (mm per 100 mm) for angularity and a distance for offset.

References

  • Piotrowski J., Shaft Alignment Handbook, 3rd edition (CRC Press, 2006). Topic reference; no source tables or tolerances are reproduced.

Learn the Concepts Behind This Tool

These BIZOMAT Library readings explain the method this tool uses, with worked examples.

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