BIZOMAT MAKEOS · Strength

Tube Post with Eccentric Load (Section, Secant Formula, Load Factor)

Is this round tube post or column safe under a load applied off its centreline, and how much more load would bring it to yield?

Check of a round tube post or strut carrying an axial load at an eccentricity (a bracket, a sign arm or an offset beam seat): area, second moment, radius of gyration and slenderness of the tube, Euler buckling load, and the secant-formula peak stress and load factor to first yield (as the eccentrically loaded column tool), checked against your load factor and slenderness limit.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Tube outside diametermmOutside diameter of the tube.
Wall thicknessmmWall thickness of the tube.
LengthmmLength of the post or strut.
Effective length factorEffective length factor for the end fixity (2 for a free-standing post fixed at the base).
Axial loadNAxial compressive load.
Eccentricity of loadmmDistance from the tube centreline to the line of the load.
Elastic modulusGPaElastic modulus.
Yield strengthMPaYield strength of the tube.
Required load factorFactor on load you need before first yield.
Largest slenderness KL/rLargest slenderness ratio your code allows.

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Tube outside diameter
Illustration: Tube outside diameterA circle with a line straight through its centre from edge to edge, marking the diameter Tube outside diameter.Dmeasured acrossthe centreExample: 114.3 mmTube outside diameter
What it is
The outside diameter of the round tube used as the post or strut.
Units and format
Enter a number in mm: millimetres. The form accepts 0.000001 mm to 3000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 114.3 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A larger diameter greatly increases the second moment of area and radius of gyration.
What this means: Wall thickness
Illustration: Wall thicknessThe cross-section of a plate or wall with a dimension across its thickness, marking Wall thickness.tsection through the materialExample: 6 mmWall thickness
What it is
The wall thickness of the tube.
Units and format
Enter a number in mm: millimetres. The form accepts 0.000001 mm to 200 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 6 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
A thicker wall increases area and stiffness, lowering stress.
Get it right
Use the actual or minimum wall, not a nominal schedule name.
What this means: Length
Illustration: LengthA block with a vertical dimension line from its base to its top, marking the height Length.LExample: 3000 mmLength
What it is
The actual length of the post or strut between its supports, or from the base to the free top for a free-standing post.
Units and format
Enter a number in mm: millimetres. The form accepts 0.000001 mm to 1000000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 3000 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Longer posts are more slender and more sensitive to the eccentric load.
What this means: Effective length factor
Illustration: Effective length factorTwo bars: a base value and the same value multiplied by Effective length factor, the factor.base valuewith factorKExample: 2Effective length factor
What it is
The effective length factor, which converts the actual length to an equivalent pin-ended length according to how the ends are held, from your structural code or design reference.
Units and format
Enter a plain number with no unit. The form accepts 0.1 to 5. Required: the tool does not calculate until every input is valid.
Example
The form opens with 2 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Effective length is K × L, so a higher factor increases slenderness and the secant effect.
Get it right
A post fixed at the base and free at the top is much more slender than one held at both ends.
What this means: Axial load
Illustration: Axial loadA block with an arrow pushing on it; the arrow is the force Axial load.PExample: 20000 NAxial load
What it is
The compressive load acting along the post, applied at the eccentricity entered below.
Units and format
Enter a number in N: newtons. The form accepts 0.000001 N or more. Required: the tool does not calculate until every input is valid.
Example
The form opens with 20000 N as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Get it right
Enter newtons; 1 kN = 1000 N.
What this means: Eccentricity of load
Illustration: Eccentricity of loadA bar with a dimension line and arrows from one end to the other, marking the length Eccentricity of load.eExample: 50 mmEccentricity of load
What it is
The offset of the line of the load from the tube’s centreline, such as the distance to a bracket or the load on a cantilever arm.
Units and format
Enter a number in mm: millimetres. The form accepts 0 mm to 100000 mm. Required: the tool does not calculate until every input is valid.
Example
The form opens with 50 mm as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Larger eccentricity adds bending and reduces the load factor to yield.
Get it right
Measure from the tube centreline, not from its outer surface.
What this means: Elastic modulus
Illustration: Elastic modulusA stress against strain graph whose straight starting slope is the stiffness value Elastic modulus.stressstrainEExample: 200 GPaElastic modulus
What it is
The elastic (Young’s) modulus of the tube material, from the material data sheet.
Units and format
Enter a number in GPa: gigapascals (1 GPa = 1000 MPa). The form accepts 0.000001 GPa to 1000 GPa. Required: the tool does not calculate until every input is valid.
Example
The form opens with 200 GPa as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Get it right
Enter gigapascals, not megapascals.
What this means: Yield strength
Illustration: Yield strengthA test bar pulled from both ends: stress Yield strength is the force carried by each square millimetre of its cross-section.Systress = force ÷ areaExample: 250 MPaYield strength
What it is
The yield strength of the tube material, from the mill certificate or material standard.
Units and format
Enter a number in MPa: megapascals (1 MPa = 1 N/mm²). The form accepts 0.000001 MPa to 100000 MPa. Required: the tool does not calculate until every input is valid.
Example
The form opens with 250 MPa as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
The load factor is the multiple of the load at which the peak stress reaches this value.
What this means: Required load factor
Illustration: Required load factorTwo bars: a base value and the same value multiplied by Required load factor, the factor.base valuewith factor×Example: 2Required load factor
What it is
The least multiple of the applied load you accept before the tube first yields, from your design code or rules.
Units and format
Enter a plain number with no unit. The form accepts 1 to 20. Required: the tool does not calculate until every input is valid.
Example
The form opens with 2 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
What this means: Largest slenderness KL/r
Illustration: Largest slenderness KL/rTwo wheels of different sizes linked together; Largest slenderness KL/r compares one with the other.iExample: 200Largest slenderness KL/r
What it is
The largest slenderness ratio (effective length ÷ radius of gyration) your structural code allows for a compression member.
Units and format
Enter a plain number with no unit. The form accepts 10 to 1000. Required: the tool does not calculate until every input is valid.
Example
The form opens with 200 as a worked example. It is an illustration, not a recommended value: replace it with your own figure.

Method and formulas

  1. A = π (D² − d²) ÷ 4; I = π (D⁴ − d⁴) ÷ 64; r = √(I ÷ A); slenderness = K L ÷ r.
  2. σ_max = P ÷ A [1 + (e c ÷ r²) sec(K L ÷ 2r × √(P ÷ A E))] (as the eccentrically loaded column tool).
  3. Load factor = the multiple of P at which σ_max reaches yield.
  4. Example: the tube peaks at 32.093 MPa; yield comes at 4.4217 × the load; KL/r = 156.46.

Limitations

  • Elastic secant formula to first yield; it does not include residual stresses or initial crookedness beyond the eccentricity.
  • Local buckling of thin walls is not checked.
  • Example values are illustrations. Replace them with values for your actual task.

Typical uses

  • Check a pipe post carrying a bracket load
  • Size a column with an offset beam seat
  • Check a cantilever sign post in compression

Who it is for

  • Structural designers
  • Design engineers
  • Fabrication engineers

What you get

  • Section properties and slenderness
  • Euler load and peak stress
  • Load factor to yield

Interpreting the result

  • Eccentricity, not slenderness, usually controls short posts: move the load line closer to the centre if you can.

References

  • Machinery’s Handbook, 29th edition (Industrial Press, 2012), printed pp. 281–287, 234–246. Topic reference; no source tables or recommended settings are reproduced.

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Open the Tube Post with Eccentric Load (Section, Secant Formula, Load Factor) calculator