BIZOMAT Tools · Quoting

Manufacturing Quote Builder

What should this manufacturing job be quoted at?

Builds a manufacturing quote from material, labour, machine time, overhead loading and target margin.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Order quantityunitsOrder quantity
Material cost / unit$/unitMaterial cost per unit including scrap allowance
Total labour hourshrTotal labour hours from the routing
Labour rate$/hrLoaded labour rate
Machine hourshrTotal machine hours from the routing
Machine rate$/hrMachine hourly rate from finance
Overhead loading%Overhead loading on direct cost
Target gross margin%Target gross margin

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Order quantity
Illustration: Order quantityA row of identical items being counted; Order quantity is how many there are.nExample: 100 unitsOrder quantity
What it is
The number of units in the order being quoted. The quote total is divided by it to give the price per unit.
Units and format
Enter a number in units: a count of units. The form accepts 1 units or more.
Example
The form opens with 100 units as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Material scales with quantity; hours do not, so larger orders lower the price per unit.
Get it right
Labour and machine hours are totals for the whole order, so they must match this quantity.
What this means: Material cost / unit
Illustration: Material cost / unitA price tag on one unit of measure; Material cost / unit is the cost for each unit (per hour, per kilogram and so on).$cost foreach unitExample: $8/unitMaterial cost / unit
What it is
The material cost of one finished unit, including an allowance for scrap and offcuts.
Units and format
Enter a number in $/unit: money per unit. The form accepts $0/unit or more.
Example
The form opens with $8/unit as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Multiplied by order quantity and added to direct cost.
Get it right
Add the scrap allowance; material that ends in the bin is still paid for.
What this means: Total labour hours
Illustration: Total labour hoursA timeline from a start mark to an end mark; Total labour hours is the time between them.startendtExample: 12 hrTotal labour hours
What it is
All labour hours needed for the whole order, including set-up, from the routing or estimate.
Units and format
Enter a number in hr: hours. The form accepts 0 hr or more.
Example
The form opens with 12 hr as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Multiplied by the labour rate and added to direct cost.
Get it right
This is the total for the order, not per unit. Include set-up time here if it is not quoted separately.
What this means: Labour rate
Illustration: Labour rateA price tag on one unit of measure; Labour rate is the cost for each unit (per hour, per kilogram and so on).$cost foreach unitExample: $55/hrLabour rate
What it is
The cost of one hour of direct labour including on-costs such as superannuation, leave and payroll tax.
Units and format
Enter a number in $/hr: money per hour. The form accepts $0/hr or more.
Example
The form opens with $55/hr as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Multiplied by labour hours and added to direct cost.
Get it right
Use the loaded rate; if it already includes overhead, lower the overhead loading to avoid counting it twice.
What this means: Machine hours
Illustration: Machine hoursA timeline from a start mark to an end mark; Machine hours is the time between them.startendtExample: 8 hrMachine hours
What it is
All machine running hours needed for the whole order, including set-up time on the machine, from the routing.
Units and format
Enter a number in hr: hours. The form accepts 0 hr or more.
Example
The form opens with 8 hr as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Multiplied by the machine rate and added to direct cost.
Get it right
Total for the order, not per unit.
What this means: Machine rate
Illustration: Machine rateA price tag on one unit of measure; Machine rate is the cost for each unit (per hour, per kilogram and so on).$cost foreach unitExample: $75/hrMachine rate
What it is
The cost of one hour of machine time: depreciation, energy, maintenance, tooling and floor space, from finance.
Units and format
Enter a number in $/hr: money per hour. The form accepts $0/hr or more.
Example
The form opens with $75/hr as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Multiplied by machine hours and added to direct cost.
Get it right
Do not include operator labour in the machine rate if it is already in labour hours.
What this means: Overhead loading
Illustration: Overhead loadingA bar of 100 parts with the share marked; Overhead loading is that share out of 100. The bar follows the value you type.0 %100 %Example: 15%Overhead loading
What it is
The loading added on top of direct material, labour and machine cost to cover indirect costs, as a percentage of direct cost.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 0% to 200%.
Example
The form opens with 15% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Total cost = direct cost × (1 + overhead %).
Get it right
Type the percentage (15 for 15 %). Use the loading finance approves.
What this means: Target gross margin
Illustration: Target gross marginA bar of 100 parts with the share marked; Target gross margin is that share out of 100. The bar follows the value you type.0 %100 %Example: 30%Target gross margin
What it is
The gross margin to earn on the order, as a percentage of the quoted price.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 0% to 95%.
Example
The form opens with 30% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Quote = cost ÷ (1 − margin).
Get it right
Margin is a share of price, not a markup on cost. Values above 95 % are capped at 95 %.

Method and formulas

  1. Direct cost = quantity × material + labour hours × rate + machine hours × rate
  2. Cost = direct × (1 + overhead %)
  3. Quote = cost ÷ (1 − margin)

Limitations

  • Set-up and tooling must be inside the hours or added separately
  • Margin capped at 95%

Typical uses

  • Quoting made-to-order parts
  • Checking price breaks at different quantities

Who it is for

  • Estimators in machining, fabrication and assembly businesses

What you get

  • Quote total and per-unit price
  • Cost build-up table

Interpreting the result

  • If set-up is a large share, quote price breaks for larger quantities

BIZOMAT tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Manufacturing Quote Builder calculator