BIZOMAT Tools · Operations

Staffing Need

How many people are required for this workload?

Converts demand and labour minutes per unit into the full-time equivalents needed.

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How this tool works

Inputs, units and where to find them

InputUnitTypical source
Units requiredunitsUnits required in the period
Labour minutes / unitminStandard labour minutes per unit
Available hours / personhrPaid hours per person in the period
Productive efficiency%Share of paid hours that become productive work

What each input means

Open an input to see what it is, its units, the worked example and the common mistakes, with a small diagram.

What this means: Units required
Illustration: Units requiredA row of identical items being counted; Units required is how many there are.nExample: 1000 unitsUnits required
What it is
The number of units the team must produce in the period you are staffing for.
Units and format
Enter a number in units: a count of units. The form accepts 0 units or more.
Example
The form opens with 1000 units as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
The FTE requirement rises in proportion.
Get it right
Use the same period as the hours per person, for example a month.
What this means: Labour minutes / unit
Illustration: Labour minutes / unitA timeline from a start mark to an end mark; Labour minutes / unit is the time between them.startendtExample: 6 minLabour minutes / unit
What it is
The standard hands-on labour time to make one unit, from time study or routing standards, across all operators involved.
Units and format
Enter a number in min: minutes. The form accepts 0 min or more.
Example
The form opens with 6 min as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
The FTE requirement rises in proportion.
Get it right
Enter minutes per unit, not hours, and include every labour operation on the unit.
What this means: Available hours / person
Illustration: Available hours / personA timeline from a start mark to an end mark; Available hours / person is the time between them.startendtExample: 120 hrAvailable hours / person
What it is
The paid hours one person works in the period, before allowing for unproductive time.
Units and format
Enter a number in hr: hours. The form accepts 0.1 hr or more.
Example
The form opens with 120 hr as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
More hours per person lowers the FTE requirement.
Get it right
Use paid hours here; efficiency then removes breaks, meetings and other non-productive time.
What this means: Productive efficiency
Illustration: Productive efficiencyInput on the left and useful output on the right with the loss split off; Productive efficiency is output divided by input.inputuseful outputlossηExample: 85%Productive efficiency
What it is
The share of paid hours that becomes productive work on the units, after breaks, meetings, training and waiting.
Units and format
Enter a number in %: percent: the number is read as a percentage, so type 8 for 8 %. The form accepts 1% to 100%.
Example
The form opens with 85% as a worked example. It is an illustration, not a recommended value: replace it with your own figure.
Effect on the result
Higher efficiency lowers the FTE requirement.
Get it right
Type a percentage (85 for 85 %). If leave is already out of paid hours, do not remove it again here.

Method and formulas

  1. Workload = units × minutes per unit ÷ 60
  2. Productive hours per person = hours × efficiency
  3. FTE = workload ÷ productive hours per person

Limitations

  • Ignores skill mix, shift coverage and absence unless built into the inputs

Typical uses

  • Workforce planning
  • Checking overtime or temporary labour needs

Who it is for

  • Operations managers
  • HR and workforce planners

What you get

  • People required (rounded up) and FTE
  • Workload hours

Interpreting the result

  • Small spare capacity after rounding means little cover for absence

Learn the Concepts Behind This Tool

These BIZOMAT Library readings explain the method this tool uses, with worked examples.

BIZOMAT tools are screening and decision-support utilities. Verify important financial, engineering, safety, legal or operational decisions using appropriate professional standards and your organisation’s approved data.

Open the Staffing Need calculator